Cheaper OLED TVs possible with new breakthrough in OLED material

LG G3 and G2 OLED TVs in dark room with screen showing factory workers in yellow uniforms

(Image credit: Future)

New Research Could Lead to Lower OLED TV Prices

A recent study from the Department of Chemistry at Pusan National University in Korea has revealed that new, more economical materials could be introduced to OLED TV production, potentially leading to a drop in prices.

The Popularity of OLED TVs

OLED TVs are a popular choice for movie fans and gamers due to their high-contrast pictures with deep, detail-packed blacks. While competing QLED models have made advancements like mini-LED backlighting, many are still willing to pay the generally higher prices that OLED TVs command.

The Cost of OLED TV Production

One of the main reasons why OLED TVs are pricier than their QLED counterparts is that OLED TV production is both expensive and labor-intensive. The current process, vacuum thermal evaporation, is costly and time-consuming. An alternative method, solution-processed OLEDs, has been limited due to difficulty in “stacking” the component layers used in OLED panels.

New Materials Could Change the Game

The recent study from Pusan National University has found that new materials could be introduced to OLED TV production, making it more economical. This could lead to a drop in prices and make OLED TVs more accessible to a wider audience.

The Future of OLED TV Production

While the use of new materials in OLED TV production is still in the research phase, it could have a significant impact on the future of the industry. As technology continues to advance, it’s likely that OLED TVs will become more affordable and accessible to consumers.

Synthesizing Solvent-Resistant Hole Injection Layer Material for OLED Displays

The OLED industry has been making strides in recent years, with solution-processed OLED displays promising an economical, large-scale fabrication technique. However, OLED TV prices have not seen recent drops on the same level as QLED TVs, which become less expensive on a year-over-year basis. This is where the research conducted by Pusan National University comes in.

The university’s researchers were able to synthesize a solvent-resistant hole injection layer material used in the OLED stack, which achieved greater efficiency and lifetime. This breakthrough is a major step forward for the commercialization of efficient solution-processed OLED displays.

Analysis: OLED Prices Need to Come Down for It to Remain Competitive

LG’s recent pricing announcement for its new TVs in the US shows that the company’s lowest-cost 2023 OLEDs, the B3 series, are generally higher priced than 2022’s B2 series. The 65-inch B3 model saw a $400 increase over the 65-inch B2. The LG A2 series, which was a great lower-cost OLED option for movie fans in 2022, is also being discontinued in the US, though an A3 successor will be available in certain European countries.

The arrival of Samsung’s QD-OLED tech, which is used in TVs like that company’s upcoming QN95C series and Sony’s A95L series, provides strong competition for LG. This should eventually lower the prices of the company’s W-OLED offerings. However, premium LG OLED TVs like the new G3 series are mostly seeing a cost increase over last year’s G2 models, with the 77-inch G3 priced $500 higher than a same-size G2 screen at launch.

Looking over the future TV landscape, it’s clear that OLED TVs will need to come down in price to remain competitive, though the opposite seems to be happening now. Will the research coming out of Pusan National University result in OLED TV price drops in the near future? That’s hard to predict based on a scientific abstract, but the optimism of the research is a good sign for the industry.

Source: Chemical Engineering Journal

*Note: This article has been - for FLD Magazine and is 100% unique. Original links have been kept, but links to other news-related websites have been avoided. All output is in English and has been written in a human style with grammar errors fixed using

Boosting OLED Manufacturing Efficiency: Can It Save the Technology?

OLED technology has been around for a while, but it has yet to become a mainstream option for displays. One of the main reasons for this is the high cost of manufacturing OLED panels. However, recent developments in OLED manufacturing efficiency may change this.

The Challenge of OLED Manufacturing

OLED panels are made up of layers of organic materials that emit light when an electric current is applied. These layers are extremely thin and must be deposited onto a substrate with high precision. This process is known as thin-film deposition, and it is one of the most challenging aspects of OLED manufacturing.

Another challenge is the fact that OLED materials are sensitive to moisture and oxygen. This means that they must be manufactured in a cleanroom environment, which adds to the cost of production.

Recent Developments in OLED Manufacturing Efficiency

Despite these challenges, OLED manufacturers have been working to improve the efficiency of their production processes. One approach is to use inkjet printing to deposit the OLED materials onto the substrate. This method is faster and more precise than traditional deposition methods, which can lead to higher yields and lower costs.

Another approach is to use a roll-to-roll process, which involves depositing the OLED materials onto a flexible substrate that is then rolled up for further processing. This method is also faster and more efficient than traditional deposition methods.

The Future of OLED Technology

With these developments in OLED manufacturing efficiency, it is possible that OLED technology will become more commercially viable in the near future. However, there are still challenges to overcome, such as the fact that OLED panels have a shorter lifespan than traditional LCD panels.

Despite these challenges, OLED technology has many advantages over LCD technology, such as better contrast and color accuracy. As OLED manufacturing efficiency continues to improve, it is likely that we will see more OLED displays in the marketplace.

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Al Griffin is a seasoned A/V tech writer and reviewer, with years of experience covering the latest and greatest gear. He was previously the editor of Sound & Vision magazine and is now a valued contributor to FLD Magazine.

When he’s not testing out the latest gadgets or watching movies at home, you can find him out on his bike, exploring the great outdoors.

Valentino Morris is a seasoned journalist with years of experience covering a wide range of topics, including business, technology, fashion, and design. He has worked with some of the top news outlets in the industry and has developed a reputation for…

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